Project safety Measurment

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warehousing/distribution facilities II: History and Current State of Safety Management production facility as well as provide safety oversite at the various Company has just hired its first corporate safety director who manages safety at the Safety at warehousing/distribution facilities is co-managed by the site HR III: The company has not yet implemented a comprehensive OS&H Management system representative and either the maintenance or operations manager. IV: The company has the following stand alone, safety programs in place: (ie. System comporting to ANSI Z10, ISO 18000 or ISO 45000) Powered Industrial Truck – Training and Management Confined Space Entry Lockout-Tagout Hazard Communication (GHS Compliant) Hearing Conservation Electrical Safety-Related Work Practices Personal Protective Equipment PSM V: Workers' Compensation Information Current EMR = 1.2 Current Loss Ratio = 1.45 Most Common Injuries Back strains/sprains Repetitive Use Hand/Wrist Injuries Foreign Bodies in the Eye Slips/Falls Caught Between VI: OSHA Injury Stats o Company Wide TRIR = 8.7 o Company Wide DART = 4.2 O Company Wide LWDI = 3.7 VII: OSHA Compliance Three Comprehensive Inspections over the last two years. Ten OSHA Inspections over the Last 10 Years Two Employee Complaint Inspections Over the Last Year O The company has received citations in eight out of ten inspections The company has received a repeat citation with respect to OSHA's forklift standard. The company has received serious or other than serious citations in the following areas: Hearing Conservation Hazcom Lockout-Tagout • Personal Protective Equipment • Walking-Working Surfaces Fall Protection • Safety Stacking Materials О O asurement Project Hypothetical - (Revised 7/24/18) Use This Scenario for the Performance Measurement Plan Project. Deliverables of Project: 1. Clearly and specifically recommend three to five leading metrics for safety performance and WHY those are recommended (three is minimum); 2. Clearly and specifically explain what data will be gathered, analyzed and 3. Explain what mathematical and statistical tools / techniques that will be utilized in Recommend goals that should be established for each performance metric. communicated; the process and why; and 4. Scenario: Uncle Joe's Distilling, Inc., has been in business just over 20 years. The company was created to be a small-batch, Kentucky bourbon producer, and its founders had a humble vision of operating a single facility that would distil, age, package and ship its bourbon. Uncle Joe's product quickly gained world-renown as one of the best, and demand shot through the roof. {Pun intended.} Because of the boon in business , the company had to triple production capacities at the single facility, and open packaging and warehousing locations in California, Texas, Wisconsin and Florida. During this period, the acquired two other companies that distill spirits. As of now, Uncle Joe's has facilities in: Kentucky, California, Texas, Alabama, Florida, Wisconsin, Ohio and New York. The company has over 2000 employees, and operates its own truck fleet to deliver packaged and bulk spirits. The company has a corporate safety director, two regional safety managers, a safety coordinator at each facility. The company's reputation for producing high quality product and being a good corporate citizen are considered keys to it's success. company also and . I: Some Hazards of the Operation Unloading grain (corn, rye and wheat) Maintaining grain storage bins and delivery systems Maintaining fermentation tanks and stills Hazards from a Variety of Industrial Maintenance Activities Manually labeling bourbon bottles Hand packaging bottles of bourbon into cases Stacking cases of bourbon onto pallets for shrink wrapping Operating forklifts to move materials and cases/pallets of finished product Hazards associated with truck driving O Motor Vehicle Accidents Falls from entering/exiting cab Falls from and tanker and hopper bottom trailers Overexertion injuries from coupling/uncoupling and operating tanker and hopper bottom trailers O O HAZARD Q&A's What are the... Hazards associated with unloading grain? There are over-exertion wrist motions from the valves which control the grain, and strain on the back getting to said valves. Also, overexertion injuries to the back and shoulder from using shovels to direct grain as it is unloaded. Hazards associated with maintaining grain storage bins and delivery systems? These bins are considered a confined space and there are dust inhalation hazards from the fine grains. Hazards associated with maintaining fermentation tanks/stills? Confined space entry is integral to this operation. There could be fall hazards depending on the height of the tank, and if the employee is on a ladder working on the top area of one. Hazards associated with variety of Industrial Maintenance Activities? There are electrical hazards due to the energized machinery, so there would also be a need for Lockout Tagout. Hazards associated with manually labeling bourbon bottles? Repetitive motion (wrists, fingers, hands) Hazards associated with hand packaging bourbon into cases? Ergonomic hazards: repetitive motion and bending/stooping with weight. (wrists, twisting, back-depending on position of cases) Hazards associated with stacking cases of bourbon onto pallets? Another scenario of ergonomic injury. (lifting of the cases would put strain on the back, and twisting due to rotation) Hazards associated with operating forklifts to move materials? Multiple hazards due to improper use of forklifts (vehicle to person, vehicle to vehicle, vehicle to environment) Hazards associated with transporting bulk and packaged liquor? Tuggers – driving incident hazards? HISTORY AND CURRENT STATE OF MANAGEMENT Q&A's When does the company plan to implement a comprehensive OS&H Management system? (ie. ANSI Z10, ISO18000, ISO 45000) Within the next year. How often do the regional safety managers visit the facilities? Minimally, a two day visit twice per year. More as needs arise or facilities request assistance. pertaining to safety? Does the HR representative handling safety receive any special training Only receives training on Emergency Response and Recordkeeping/Reporting. What PPE is required at your facilities? earplugs, steel toes, gloves, safety glasses, fall protection. How extensive is the training required to use Powered vehicles on site? One day of training, then a re-training following incidents or near misses. 3 Strike rule. DOLLAR FIGURES FOR COMMON INJURIES Total Spent in Last Five Years – $2,500,000 Total from Common Injuries - $1,300,000 Back Strains/Sprains - $250,000 Repetitive Use Hand/Wrist – $450,000 Foreign Bodies to Eye - $75,000 Slips/Falls - $350,000 Caught Between - $175,000
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