Lean Manufacturing(Basics)

Apr 7th, 2015
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National Institute of Technology
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Principles of lean ,5s, wastes,production layouts,design for one piece flow,pull systems,batch flow,value stream mapping,

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Lean Manufacturing OverviewDefinitionWaste identification and reduction5SCellular ManufacturingJITDesign with Lean in mindValue Stream Mapping1Lean Manufacturing DefinitionA philosophy of production thatemphasizes the minimization of theamount of all the resources (includingtime) used in the various activities of theenterprise. It involves identifying andeliminating nonvalueadding activities indesign, production, supply chainmanagement, and dealing with thecustomers. . . APICS2Lean Enterprise DefinitionAn enterprise with a focus on wasteelimination and the customers needs inall parts of its operations,manufacturing, and administration.Emphasis is given to lean structuresand processes, flexibility of response,and methods and techniques tocontinually seize new opportunities asthey arise. APICS3Lean Thinking Principles1. Accurately specify the value of the productsor services (applies to both factory and officeareas, not just to manufacturing).2. Identify the value stream for each product orservice and remove wasted actions (muda).3. Make the product or service value flowwithout interruptions.4. Let customers pull products or services fromthe producer.5. Pursue perfection and continuously improve.4Lean Manufacturing, SupplyChain, and the Lean EnterpriseTier 2SuppliersRawMaterialSuppliersTier 1SuppliersCompanyXYZCustomersLeanManufacturingSupply Chain the

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